Custom EV Charger Enclosure Fabrication
We manufacture custom metal enclosures for AC chargers, DC fast chargers, and EV charging equipment. Our sheet metal capabilities include cabinet structures, mounting brackets, cable openings, ventilation panels, and customized assembly solutions.With precision laser cutting, CNC bending, welding, and surface finishing processes, we deliver reliable enclosure solutions designed for EV charger manufacturers and charging infrastructure suppliers.
Core Benefits of Our Custom EV Charger Enclosures
Our custom sheet metal EV charger enclosures are engineered to house and protect your power modules, control boards and internal wiring. We deliver IP55 to IP66 rated sealing structures designed for both indoor and outdoor charging deployments. Built with robust steel or stainless steel construction and precision sealing, our housings safeguard internal electronics against dust and moisture. Custom panel cutouts, ventilation layouts and internal mounting frames can all be tailored to match your exact component layout and thermal requirements. We support both standard cabinet dimensions and fully customized OEM builds, with configurable internal brackets, reinforced mounting points and dedicated cable entry designs to streamline your final assembly.
EV Charger Metal Enclosures & Cabinets
Wall-Mounted Home EV Charger Enclosure
Durable outdoor metal housing for residential EV chargers. Powder coated finish, EPDM sealing, built to meet NEMA 3R weather protection standards.
Floor-Standing DC EV Charger Metal Enclosure
Floor mount steel cabinet for DC fast charging units. Custom vent layouts, panel cutouts and locking door structures available.
Outdoor Metal Enclosure Wallbox
Weatherproof metal shell for wall-mounted EV wallboxes. Custom internal brackets, sealing and drainage for outdoor installation.
Portable EV Charger Metal Housing
Compact lightweight metal enclosure for portable EV charging equipment. Custom interface cutouts and ventilation layouts.
Liquid Cooled EV Charger Metal Enclosure
Constructed with high-strength aluminum or thickened stainless steel. Sealed cavity designed for liquid cooling, IP55+ ingress protection. Custom LED windows, control panel cutouts and air vent configurations.
Integrated EV Charging & ESS Metal Enclosure
Large open-frame cabinet for all-in-one charging and energy storage systems. Custom internal mounting racks and dual-door layouts.
EV Charger Enclosure Specifications
| Standard Item | Specification |
|---|---|
| Material | Cold rolled steel / Stainless steel, customizable |
| Material Thickness | 1.0–2.0mm, custom thickness available |
| Surface Finish | Powder coating; hot-dip galvanizing optional |
| IP Rating | IP65 (sealed enclosure structure) |
| Operating Ambient Temperature | -30°C ~ +55°C |
| Mounting Type | Floor-standing / custom mounting structure |
| Internal Structure | Customizable support frames and mounting rails |
| Color | Custom RAL colors available |
| Expected Service Life | ≥10 years under normal outdoor conditions |
Why Choose Our Products
High-quality server rack cabinets designed for reliable data center infrastructure.
Superior Durability & Strength
Robust metal construction with stable load capacity for all metal housings and frames.
Full In-House Precision Machining
Integrated laser cutting, CNC bending and welding to maintain precise dimensional tolerances.
Custom Functional Customization
Custom vents, cutouts and mounting holes optimized for your product’s functional requirements.
Flexible Custom Modular Design
Adjustable dimensions and layouts fully customized to your unique design specifications.
Strict Quality & Standard Compliance
ISO certified production, complete quality testing and diverse surface finishing solutions.
Production Process
EV Charging Applications
FAQ
What sheet metal thickness do you recommend for outdoor DC charging cabinet shells?
We commonly use 1.2mm~1.5mm cold rolled steel for conventional floor-mounted chargers, and thicken to 2.0mm for roadside public piles that face frequent collision risks.
Can you reserve gun holes and display screen openings according to our equipment drawings?
Yes, we support custom punching and cutting based on your CAD drawings, and we will adjust the position margin to avoid assembly deviation during actual installation.
Which surface treatment works best for charging pile shells used in coastal humid and salty environments?
Galvanization plus outdoor polyester powder coating is the most stable solution, it can effectively resist salt erosion and keep the cabinet from rusting for over 8 years outdoors.
Will the louver heat dissipation structure weaken the waterproof rating of the charging enclosure?
We use built-in diversion louvers, the internal waterproof baffle structure will not lower IP54 protection level, heat dissipation and waterproof performance can be satisfied at the same time.
Is the integrated dual-gun charging cabinet shell available in standard stock size?
We have conventional finished molds for floor dual-gun cabinets, and we also accept non-standard size customization for special integrated charging equipment.
What factors decide the overall service life of steel charging pile housings?
Material thickness, surface anti-corrosion craft and installation environment are the key points; properly treated carbon steel cabinets can serve steadily for 7~10 years under normal outdoor conditions.
Get a Quick Quote
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